1.Technical parameter
Distillation reactor
Type |
Technical parameter |
Steel thickness(mm) |
daily disposal(T) |
daily power(°C) |
daily water(m3) |
daily coal(kg) |
8m3/5T |
12 |
5 |
80 |
0.5 |
500-600 |
12m3/8T |
12 |
8 |
120 |
0.8 |
700-900 |
15m3/10T |
16 |
10 |
180 |
1.5 |
1200-1400 |
30m3/20T |
16 |
20 |
280 |
2.5 |
1500-1600 |
Catalyst tower
Type |
Technical parameter |
thickness of tower(mm) |
dia. of tower(φ) |
high of tower(mm) |
tray quantity of tower(layer) |
8m3/5T |
6 |
600 |
2800 |
3 |
12m3/8T |
8 |
700 |
3600 |
3 |
15m3/10T |
10 |
800 |
3800 |
4 |
30m3/20T |
10 |
800 |
4600 |
4 |
2.Specification
Model |
Reactor material |
Capacity |
Container |
XHZL-05 |
316L stainless steel |
3-5tons |
2*40HQ |
XHZL-10 |
316L stainless steel |
6-10tons |
2*40HQ |
XHZL-15 |
316L stainless steel |
10-15tons |
2*40HQ |
XHZL-20 |
316L stainless steel |
15-20tons |
3*40HQ |
XHZL-25 |
316L stainless steel |
20-25tons |
3*40HQ |
XHZL-30 |
316L stainless steel |
25-30tons |
4*40HQ |
3.Major parts
1.)Raw oil tank
This device is to store raw oil ,such as pyrolysis oil, waste engine oil,
black oil, waste lubrication oil, oil sludge etc.
2.)Preheating system
This system will heat the raw oil and after heating this oil coming into disitllation reactor .this device use the hot smoke produced by dedust system ,this device can saving 1/3 fuel and saving disitllation time
3).Distillation reactor
This is the most important device , here the raw oil after preheating and go inside this reactor without stop. the reactor is horizontal ,and non-rotate when distillate oil .
this horizontal shape can giving bigger heating area then that of vertical reactor .so it can accelerate the disitllation .
tion final oil
4).Catalyst tower
This system we put catalyst chemical inside it and when distillate oil these chemical will make oil changed.
5).Distillaton tower
During distillation ,the oil will go up to certain altitude and in certain heating temperature, the altitude and temperature same important for oil change
6.)Cooling device for oil
Cool oil by cool water .
The cooling system include water pool, condenser and cooling pipes and cooling tower, cooling tower is used for cooling the water inside water pool.
This cooling system's water is recycling ,so water is recycled .
7.)Final oil collection tank
These tanks used for collec
8.)Safety device
This device is very important , it can keep anti-fire , it sure no backfire.
And the whole system is anti-explosion.
9.) Electric Control system
This system can control the whole working system, it is easy to use. And very convenient
10.)Heavy oil collection tank
Used for collection heavy oil after distillation.
4.Work-flow
5.Plant features:
1.Safety
The security system is composed of two water seals, pressure sensors, temperature sensors and safety valves ,<o:p>
Vacuum system make sure no oxygen in the system.
Auto Alarming system will work in case any chance of accident
2.Energy saving
1.Flame path is designed as spiral so that quantity of heat can be fully used.
2.Tail gas recycle use by the reactor
3).Negative pressure system speed up the reaction velocity,shorten heating time.
3.Environmental protection
1.waste gas
Flammable gas can be recycle used by the reactor.
2.waste water
which can use waste disposal equipment to recycling used by strong spray
tower. <o:p>
3.Bad smell: there will be some chemical substances feed into the catalysis tower and burnt together with the tires. It can get rid of bad smell and improve the quality of oil.
4.Waste smoke.We have 3 level smoke disposal system.
strong spray tower and activated carbon adsorption tower and spiral dedust system,make sure the emission standard reach PPM
4.High configuration<o:p>
Base of reactor :Stainless steel
Strong spray tower stainless steel
Activated carbon adsorption tower stainless steel
Draft fan stainless steel
Cooling system made of 2condensor ,cooling tower &1set of coil pipe system,waste spray cooling system