1. Plant Features:
1) widely usage
Can be used for tyre 5-10cm,plastic,rubber ,oil sludge, cooking waste ,live waste, oil sand ,oily soild
2) static pyrolysis ,getting higher quality oil, less dust in oil
3) large capacity
24hours produce 20-30 Ton material
4) continuous pyrolysis, no need cooling reactor, saving fuel, saving working time
5) The plant can working 25dyas*24hours without stop, fully continuous
6) Continuous feeding without stop
7) Continuous slag out without stop
8) Non-liquid gas can be reused to support heating for heating reactor , saving fuel energy
9) good pressure tightness, safe
2. Technical parameter
| Reactor size |
(L*W*H)6*2*2.5M |
| volumn |
30/60M3 |
| material |
Q345R/Stainless steel |
| Work pressure |
Normal pressure/slightly negative pressure |
| Process capacity /24hours |
30/60 Ton tyre |
| 20 /40 Ton plastic |
| Oil sludge 20-25/40-60Ton |
| Oil sand 20-30/40-60 |
| output |
Base oil |
| Working principle |
Oxygen free pyrolysis |
| workers |
1 |
| power |
20/40kw |
| voltage |
220v/380v |
| Power consumption/24hours |
230 kw |
| Water consumption |
2-3/4-6Ton |
| Feeding time |
Continuous feeding |
| Carbon discharge time |
Continuous slage out |
| working life time |
4-5yeat |
| Slag temperature |
150ºC |
| Fuel |
Gas, oil |
| Pyrolysis way |
Static pyrolysis, non-rotate |
| Slag way |
Continuous slag out |
| Dust smoke temperature |
350ºC |
| Pyrolysis temperature |
280-350ºC |
| Max-temperature |
600ºC |
| oil come temperature |
350ºC |
| Raw material delivery speed |
0.4-2m/min |
3.Work-flow
4. The difference bettween batch pyrolysis ,semi-continuous pyrolysis and fully continuous pyrolysis plant
| Type |
Feeding way |
Heating way |
Heating fuel |
Reactor type |
Pyrolsysis way |
environmental effect |
Featurs |
| Batch |
By human |
Direct /indirect heating |
Coal, wood, oil, gas |
Round type/cylinder |
Rotation pyrolsysis |
environmental |
After one batch
need to cool down |
| Semi-continuous |
Auto-feeder |
Direct /indirect heating |
Coal, wood, oil, gas |
Round type/cylinder |
Rotation pyrolsyis |
environmental |
Need to cool down to slag |
| Fully continuous |
Auto-feeder |
Indirect |
Oil,gas |
Cuboid/rectangular |
Static pyrolsysis
output oil with less dust, oil with better quality |
Less dust, more environmental |
No need to cool
Saving fuel and working time |
Working details:
batch type:
one day one batch, day time heating pyrolysis, night time cooling .
semi-continuous type:
First time feeding 10Ton and heating, after 8 or 6 hours feeding second time 6 Ton and heating and pyrolsyis for another 6 hours
then feeding third time 4 Ton . And continue heating, after 5hours, this 5 Ton raw material complete pyrolsyised ,then cooling down reactor , and slag out. Semi-continuous pyrolysis means feeding 3 times (intermittent) and slag one time.
Compare to batch type, this semi-continuous plant just add auto feeder. this is not real meaning continuous.
fully continuous pyrolsysis,
continuous feeding without stop and the plant running 24hours*26dayst untill plant overhual.
continuous feeding , and continuous slag out.
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