1.Rubber To Oil Recycling Pyrolysis Plant Working Process
loading plastic into reactorheating reactor after heating , solid plastic converted to oil gasoil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling systemafter cooling ,light oil gas change to liquid oil and go into light oil tanknon-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuelsmoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
2.About oil rate for different material
| Oil yied/day |
Waste tire/ rubber |
Big tyres |
45%--50% |
| Car tyres |
40% |
| Bicycles and motorcycles tyres |
30%--35% |
| Waste plastic |
Fishing net |
45%--50% |
| Safety net , farm-oriented film |
| Conwenient bags , weave bags |
40% |
| Off cut of recycled paper mill |
20%--30% |
3.Major parts
| 1.Reactor |
| 2.Catalyst tower |
| 3.Oil separator |
| 4.Condenser cooling system |
| 5.Cooling pool |
| 6.Light oil collection tank |
| 7.Heavy oil collection tank |
| 8.Vacuum system |
| 9.Water seal tank |
| 10.Dust remove disposal device(strong spray tower,draft fan,active carbon absorption tower,purify water pool) |
| 11.Operation plat form |
| 12.Power Control cabinet |
| 13.Other accessory |
4.Technical parameters
| NO. |
Name |
Parameter |
| 1 |
The raw materials: |
waste tyres, plastic and oil sludge,rubber |
| 2 |
Total capacity: |
10t/day |
| 3 |
The size of reactor |
2800*6000mm, |
| 4 |
Average oil productivity: |
tyre:40%-50%, plastic:60%-80% |
| 5 |
Average carbon productivity: |
30%-35% |
| 6 |
Average steel productivity: |
10%-15% |
| 7 |
Average waste-gas productivity: |
5-8% |
| 8 |
pyrolysis time |
8hours |
| 9 |
Discharge time |
3hours |
| 10 |
Feeding time |
3hour |
| 11 |
Cooling time |
3hours |
| 12. |
Delivery |
15 days |
| 13. |
Payment term |
30% Advance payment, balance paid before plant loading |
| 14. |
Oversea users |
Lebanon,Korea,Poland,Turkey,Mauritius,Brazil,Malaysia, Indonesia,Vietnam,Philippine,Thailand,Pakistan,India |
| 15. |
Installation |
Engineer guiding installation for free,buyers offer round-tickets
and accommodation |
| 16. |
Warranty period |
2 years warranty, lifetime maintenance |
5. Other choices
| Specification |
Capacity |
Raw material |
Heating material |
Working time (hrs) |
Shipped by |
| XHZT-2200-6000 |
5Ton |
Waste tyres
Cables
Plastics
Rubber
Oil sludge |
Wood,coal ,oil,gas |
12 |
2*40HQ |
| XHZT -2600-6000 |
8Ton |
15 |
1*40HQ+1*40FR |
| XHZT -2600-6600 |
10Ton |
18 |
1*40HQ+1*40FR |
| XHZT -2800-6000 |
10Ton |
18 |
1*40HQ+1*40FR |
| XHZT -2800-6600 |
12Ton |
20 |
1*40HQ+1*40FR |
| XHZT -2800-6600 |
15ton |
Medical waste |
|
22 |
1*40HQ+1*40FR |
| Contiuous plant |
20Ton |
Other waste |
|
24 |
3*40HQ |
| Contiuous plant |
60Ton |
|
|
24 |
5*40HQ |
6.Wh chose us?
Environmental protection
a> waste-gas : during the process of pyrolysis , there will cause 5% waste-gas, but the waste-gas can be burnt again in the reactor as fuel materials to keep the temperature in the reactor, have you noticed the green hole in the reactor, the waste-gas enter into the hole and is burnt again. So there is no waste-gas at all.
b> Waste-water: there is a water-recycling system in the set of plant, all the process, the water can be used circulatory. So there is no waste-water in the process of pyrolysis
c> Bad smell: there will be some chemical substances feed into the catalysis tower and burnt together with the tires. It can get rid of bad smell and improve the quality of oil.
d> Emission controller: there is emission controller in the set of plant, it won't cause dirty dust in the process of pyrolysis
Long service life
1.Material: Q245R/345R special steel plate ,thickness 16 mm.
2.Welding: Automatic welding machine and experienced welder will guarantee the quality and life of the reactor.
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